CR40 Collaborative Palletizing Robot

The CR40 Collaborative Palletizing Robot is equipped with a reinforced high-strength robotic arm with a maximum payload capacity of 40 kg, specifically optimized for heavy-duty palletizing tasks. Its upgraded reinforced arm structure, high-torque drive system, and anti-deformation design ensure smooth, stable, and vibration-free movement during high-load palletizing, effectively avoiding workpiece damage, stacking collapse, or arm deformation. The robot achieves ±0.03 mm repeatability, enabling precise positioning of heavy workpieces during stacking, ensuring neat, uniform, and stable pallets-greatly improving stacking quality and reducing the risk of pallet damage during storage, transportation, and handling of heavy goods.

As an upgraded model of the CR series, the CR40 maintains the flexible adaptability of the CR30 while significantly improving palletizing efficiency, with a maximum palletizing efficiency of up to 150 pieces/hour (depending on workpiece size and weight). It supports multiple customizable palletizing modes, including single-layer stacking, multi-layer stacking, cross stacking, and custom stacking patterns, adapting to different workpiece sizes (80×80×80 mm to 1000×800×600 mm) and pallet specifications (standard 1200×1000 mm, 1200×800 mm, customizable). The robot can quickly switch between different heavy-duty palletizing tasks with simple parameter adjustment, meeting the diverse heavy-duty palletizing needs of large-batch, multi-variety production lines. Its flexible design also supports seamless integration with conveyor belts, packaging machines, and heavy-duty feeding equipment, realizing the full automation of the heavy-duty production line.

Consistent with the safety standards of the CR series and optimized for heavy-duty scenarios, the CR40 Collaborative Palletizing Robot is certified to ISO 13849 (PLe) and ISO/TS 15066, integrating a comprehensive and upgraded safety system. It includes real-time high-sensitivity collision detection, adjustable force/torque limits (optimized for heavy loads), emergency stop buttons (both on the robot and control panel), safety warning lights, and overload protection. The safety system ensures the robot slows down, pauses, or stops instantly upon contact with humans or obstacles, even when handling heavy workpieces. The collaborative design allows operators to work alongside the robot without additional safety barriers (in non-high-speed operation scenarios), improving on-site operation flexibility, reducing workshop space occupation, and ensuring safe and efficient human-robot collaborative heavy-duty palletizing.

Following the user-friendly design philosophy of the CR series (consistent with CR30), the CR40 supports multiple intuitive operation and programming methods: drag-to-teach (manual guidance to complete palletizing path teaching, with enhanced force feedback for heavy loads), graphical UI, offline programming (OLP), and remote control via a mobile app or web interface. Its plug-and-play integration with heavy-duty production lines and pre-configured heavy-duty palletizing templates allow full deployment in less than 24 hours-significantly reducing the time from installation to formal operation. Even non-professional operators can master basic operation and programming within a day, minimizing training costs and accelerating the adoption of heavy-duty palletizing automation.

The CR40 Collaborative Palletizing Robot is equipped with an upgraded intelligent control system, supporting automatic workpiece recognition (optional high-precision visual positioning module), pallet full detection, empty pallet positioning, and overload warning. It can automatically adjust stacking parameters (stacking height, spacing, speed, and clamping force) based on workpiece weight, size, and material, ensuring stable stacking even for heavy, irregular, or easily damaged workpieces. The intelligent system also supports fault self-diagnosis, alarm, and data statistics functions, enabling quick troubleshooting, reducing downtime, and helping enterprises monitor palletizing efficiency and equipment status in real time-improving the overall efficiency of the heavy-duty production line.

With an IP65 protection rating (consistent with the CR series), the CR40 is specially designed to withstand harsh industrial production environments, including dust, moisture, high temperature, and occasional heavy impact. Its upgraded reinforced robotic arm, wear-resistant and corrosion-resistant joints, sealed control system, and high-temperature resistant cables ensure long-term stable operation with minimal maintenance-reducing downtime and total cost of ownership. The robot supports 24/7 continuous operation, making it ideal for high-volume heavy-duty palletizing production lines that require uninterrupted work, such as heavy machinery parts, building materials, and chemical drum palletizing.