CR1600 Collaborative Robot

CR1600 Collaborative Robot

Details
The CR1600 Collaborative Robot is a cutting-edge 6-axis collaborative robotic arm engineered to redefine the boundaries of large-scale, heavy-duty industrial automation.
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Six-Axis Collaborative Robot
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Description
Technical Parameters

CR1600 Collaborative Robot – Ultra-Long Reach High-Payload Cobot for Large-Scale Heavy-Duty Automation

The CR1600 Collaborative Robot is a cutting-edge 6-axis collaborative robotic arm engineered to redefine the boundaries of large-scale, heavy-duty industrial automation. Building on the proven performance of the CR series, this cobot features an ultra-long 1600 mm reach and a robust 20 kg payload capacity, addressing the unmet demand for flexible, high-performance automation in scenarios requiring extended coverage and heavy workpiece handling. Designed for complex, large-volume production environments, the CR1600 seamlessly combines the precision and durability of industrial robots with the safety and flexibility of collaborative systems, making it an ideal solution for industries such as automotive manufacturing, heavy machinery, aerospace, and large-component fabrication. As a comprehensive automation solution, it empowers businesses to automate high-risk, labor-intensive tasks, enhance production consistency, optimize workspace efficiency, and reduce long-term operational costs-solidifying its role as a key driver of modern industrial intelligence.

 

Core Product Features

Ultra-Long 1600 mm Reach with 20 kg Payload Capacity

The CR1600 Collaborative Robot stands out as a leader in long-reach cobots, boasting a 1600 mm maximum reach and a 20 kg payload capacity-enabling it to handle large, heavy workpieces, cover extensive operational areas, and access hard-to-reach positions in large production cells. Equipped with advanced dynamic balance control and high-precision motion algorithms, it achieves ±0.03 mm repeatability, ensuring stable and accurate performance for tasks like large-component assembly, long-distance material handling, precision dispensing on oversized products, and heavy-part machine tending-even in high-speed, continuous operation scenarios.

Enhanced Safety System for Secure Human-Robot Collaboration

Certified to ISO 13849 (PLe) and ISO/TS 15066, the CR1600 integrates a comprehensive safety system, including real-time collision detection, adjustable force/torque limits, optional safety laser scanners, a safety-rated control unit, and emergency stop functionality. Its adaptive safety response mechanism ensures the robot slows down, pauses, or stops instantly upon contact with humans or obstacles, eliminating the need for bulky safety enclosures even in large, high-traffic workspaces. This design not only reduces deployment costs but also enables safe, efficient collaboration between workers and the cobot in heavy-duty, large-scale production environments.

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Intuitive Programming & Rapid Deployment

Following the user-centric design philosophy of the CR series, the CR1600 supports multiple user-friendly programming methods: drag-to-teach, graphical UI, offline programming (OLP), and remote programming via a mobile app or web interface. Its plug-and-play integration with industrial equipment, pre-configured application templates, and compatibility with common industrial software allow full deployment in less than 72 hours-significantly reducing the time from installation to full operation. Even non-technical staff can master basic operations within a single day, minimizing training costs and accelerating automation adoption across the production line.

AI-Powered Perception & Adaptive Motion Control

The CR1600 is equipped with an advanced AI-driven control system that integrates 3D vision, force feedback, and intelligent motion planning. It can automatically adjust its path based on real-time workpiece positioning, compensate for minor deviations in part placement, and adapt to variable production tasks-such as flexible assembly of large automotive bodies, dynamic material handling in logistics, and precision processing of heavy aerospace components. This adaptive capability reduces human intervention, improves operational efficiency, and enhances flexibility in complex, large-scale heavy-duty automation scenarios.

Open Ecosystem & Broad Industrial Compatibility

The CR1600 Collaborative Robot features an extensive set of I/O interfaces (40 universal I/O) and supports all key industrial communication protocols, including EtherCAT, Modbus TCP, TCP/IP, Profinet, OPC UA, Ethernet/IP, and CANopen. It seamlessly integrates with grippers, vision systems, force sensors, PLCs, CNC machines, conveyor systems, and other industrial equipment, as well as 40+ development platforms for secondary development and customization. This open design enables tailored solutions for diverse heavy-duty applications across multiple industries, from automotive and aerospace to heavy machinery, logistics, and marine engineering.

Industrial-Grade Durability & 24/7 Uninterrupted Operation

With an IP54 protection rating and a rugged, corrosion-resistant body, the CR1600 is built to withstand the harshest industrial environments, including dust, moisture, oil mist, and extreme temperature fluctuations. Its reinforced joint structure, high-quality precision bearings, and sealed design ensure long-term stable operation with minimal maintenance-reducing downtime and total cost of ownership. The cobot supports 24/7 continuous operation, making it ideal for high-volume, heavy-duty production lines that require uninterrupted automation to meet tight production deadlines.

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Key Specifications

 

Payload Capacity 20 kg
Reach 1600 mm
Degrees of Freedom

6 axes

Repeatability

±0.03 mm

Maximum TCP Speed 0.8 m/s
Protection Rating

IP54

Mounting Options

Floor, wall, ceiling, tilted

Programming Methods

Drag-to-teach, graphical UI, offline programming, mobile app/web remote programming

Safety Features

Collision detection, adjustable force/torque control, optional safety laser scanner, ISO 13849 (PLe) certified, safety-rated control unit, emergency stop

Communication Protocols

EtherCAT, Modbus TCP, TCP/IP, Profinet, OPC UA, Ethernet/IP, CANopen, WiFi

Operating Temperature

-10 ~ 60℃

Joint Movement Range

±360° (J1, J4, J5, J6); ±140° (J2, J3)

Weight

45 kg

Power Consumption ≤ 2.0 kW
Operating Humidity 10% ~ 90% (non-condensing)

 

Model number

CR1300

CR1600

CR1900

Robot load

12KG

20KG

16KG

Working radius

1300mm

1600mm

2000mm

Repeatability of positioning accuracy

±0.04mm

±0.04mm

±0.04mm

Communication method

TCP/IP,EthereCat

TCP/IP,EthereCat

TCP/IP,EthereCat

IP rating

IP54

IP54

IP54

Temperature range

0-55℃

0-55℃

0-55℃

Maximum power consumption

3KW

3.5KW

3.5KW

 

Typical Applications

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The CR1600 Collaborative Robot is specifically engineered for large-scale, heavy-duty industrial applications where ultra-long reach, high payload, and precision are non-negotiable. Its versatile design makes it suitable for:

  • Heavy-component machine tending (e.g., large metal castings, automotive engine blocks, aerospace structural parts, ship components)
  • Automotive assembly (full-body assembly, chassis integration, powertrain installation, large interior/exterior component fitting)
  • Long-distance pick-and-place, material handling, and logistics sorting for heavy, oversized items
  • Precision dispensing, coating, and bonding on large or heavy products (e.g., industrial equipment, marine components)
  • Polishing, grinding, and surface treatment of large, heavy workpieces (e.g., heavy machinery parts, aerospace components, ship hull sections)
  • Large-scale inspection and quality control (e.g., aerospace structures, construction machinery, industrial equipment, marine engineering components)

It is widely adopted in automotive manufacturing, heavy machinery, aerospace, logistics, metal processing, construction equipment, marine engineering, and industrial equipment manufacturing industries-delivering reliable, high-performance automation in the most demanding heavy-duty, large-scale production environments.

 

Production Environment

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Why Choose the CR1600 Collaborative Robot?

 

Ultra-Long Reach & High Payload for Large-Scale Tasks

1600 mm reach and 20 kg payload capacity enable the CR1600 to handle large, heavy workpieces and cover extensive operational areas, eliminating the need for multiple cobots or complex motion systems-reducing equipment and operational costs.

 

High Precision & Stable Performance

±0.03 mm repeatability and advanced dynamic balance control ensure consistent, accurate performance even in high-speed, heavy-duty operations-improving product quality, reducing defects, and enhancing production efficiency.

 

Safe & Efficient Human-Robot Collaboration

A comprehensive safety system and no need for bulky enclosures enable safe collaboration between workers and the cobot, optimizing workspace utilization, reducing operational risks, and improving overall productivity.

 

Intuitive Operation & Rapid Deployment

User-friendly programming methods, plug-and-play integration, and pre-configured templates reduce training and deployment time, accelerating automation adoption and delivering a faster return on investment (ROI).

 

Open & Scalable Ecosystem

Broad compatibility with industrial equipment and development platforms supports customization and future expansion, making it a long-term, scalable automation solution for growing businesses and evolving production needs.

 

Industrial-Grade Durability & 24/7 Reliability

IP54 protection, rugged design, and minimal maintenance requirements ensure stable operation in harsh environments, minimizing downtime and maximizing productivity for 24/7 heavy-duty production.

 

Product Overview

 

As large-scale, heavy-duty industrial manufacturing continues to advance toward intelligence and automation, the CR1600 Collaborative Robot emerges as a transformative solution that bridges the gap between ultra-long-reach industrial robots and flexible collaborative cobots. Its unique combination of ultra-long reach, high payload, precision, safety, and ease of use makes it ideal for large-scale, heavy-duty applications that were previously difficult or impossible to automate. Whether you're looking to streamline automotive full-body assembly, handle heavy aerospace components, or optimize long-distance material handling for oversized items, the CR1600 delivers consistent, reliable performance, reduces operational costs, and empowers your business to stay ahead in the competitive industrial automation landscape.

 

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